Chemical Process Safety, Fourth Edition: Learning from Case by Roy E. Sanders

By Roy E. Sanders

Chemical method protection: studying from Case Histories, Fourth Edition provides perception into disposing of particular sessions of dangers whereas additionally supplying actual case histories with worthy classes to be realized. This version additionally comprises sensible sections on mechanical integrity, administration of switch, and incident research courses, in addition to a listing of invaluable assets.

The info contained during this booklet may help clients remain up to date on the entire newest OSHA standards, together with the OSHA-required Management of switch, Mechanical Integrity, and Incident Investigation laws. find out how to put off risks within the layout, operation, and upkeep of chemical technique vegetation and petroleum refineries.

World-renowned professional in procedure safeguard, Roy Sanders, exhibits tips to decrease hazards in vegetation and refineries, together with a precis of case histories from excessive profile mess ups and proposals for the way to prevent repeating a similar errors. Following the rules defined during this textual content can help keep lives and decrease loss.

  • Features extra new chapters masking protection tradition, keeping a feeling of vulnerability, and extra studying possibilities from contemporary incidents and close to misses
  • Contains up-to-date info from the USA Bureau of work facts and the nationwide safeguard Council, with concise summaries of a few of crucial case histories of the twenty-first century
  • Includes considerably accelerated details from the USA Chemical protection Board, US OSHA, American Institute of Chemical Engineers, and the united kingdom future health and security govt (HSE)
  • Provides a very up to date bankruptcy to lead readers to a wealth of reference fabric on hand on the internet and elsewhere

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Extra info for Chemical Process Safety, Fourth Edition: Learning from Case Histories

Sample text

As the concern for the environment increased during the 1960–1990 period, the plant installed vent collection headers on surrounding operating equipment and this low-pressure vessel. , by routing such fumes to a flare system [9]. The low-pressure lifting lid was still available for emergencies such as fire exposure to the tank. However, the vent collection system that served the low-pressure feed tank also served a nearby distillation column that operated at nearly 15 psig and contained a toxic component.

The modification involved the rerouting of the discharge water from the barometric condenser. Rather than being discharged into a chemical sewer via a sump, the water stream had been routed to a hopper that allowed the entrained heat transfer fluid droplets to drop out of solution and be recovered. 17). 18). Heat transfer fluid was regularly recovered and the modification was deemed a success. However, on a rather cool December day, it became necessary to perform maintenance on the hopper. Cooling water from the barometric condensers of all the reactors was routed to the sump rather than to the hopper.

22). These creative individuals had set up a scheme to purge through the top of the air dryer and out of a partially opened ball valve on the lower piping. They, no doubt, failed to realize that the dryers were not individually equipped with safety relief valves. The system overpressure protection was on the compressors. A new operator to the area did not open the exit valve sufficiently during the cool-down step. 21 Employee examines the air dryer failure. 22 Close-up of the failed air dryer. 250 psig (1724 kPa gauge)) for specific needs.

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